Build Project: Wilbur’s 2.1 DJ
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Build Project: Wilbur’s 2.1 DJ
1200 grade wet & dry on barrel sealing surfaces. Before (L) & After (R)
Last edited by DoubleOSeven on 03 Apr 2020, 19:45, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
These are not budging so I’m going to leave them alone.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
I did get the fire rings off eventually.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
Cleaned and Ready
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
Pulled the pistons. I use a flanged M8 nut for the gudgeon pins.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
These cheapo verniers are no use here, there is no way these pistons are 0,5mm under spec. @ 93.4mm Barrels all measure 94mm. Pistons all weigh 452g
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
That’s it for today.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
Oh and I’m done with cleaning, i.e. lost interest! This will do.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
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Re: Build Project: Wilbur’s 2.1 DJ
Oh cleared all the gunk out of here, but can’t remember what this hole is for, off hand.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
Some numbers, 93.991mm
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
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Re: Build Project: Wilbur’s 2.1 DJ
Rich @ Crazyquiff’s (Mk1 Golf specialist) welded a engine case for me, way back when, so I know he has a welder with sufficient power to repair the crack.
So much heat gets dissipated through the case, so it takes some doing.
So much heat gets dissipated through the case, so it takes some doing.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
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Build Project: Wilbur’s 2.1 DJ
Talking of Mk1’s; I enjoyed my Mk1 Campaign, we made the front cover of Practical Classics and attended a photo shoot. Pub quiz knowledge; Campaigns had green tinted windows, which I always thought was a nice extra.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: Build Project: Wilbur’s 2.1 DJ
Anyone got a url for Hymolar AF?
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Build Project: Wilbur’s 2.1 DJ
Head No.2 has issues. Need a machine shop for these broken studs ideally.
...and the barrels need honing. I don’t have that tool.
Cleaned up ok though,fire rings and valves are out.
...and the barrels need honing. I don’t have that tool.
Cleaned up ok though,fire rings and valves are out.
Last edited by DoubleOSeven on 04 Apr 2020, 13:36, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Build Project: Wilbur’s 2.1 DJ
Pushrod tubes can be used again. Bench mounted wire wheel used.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic