New leak on thermostat

Big lumps of metals and spanners. Including servicing and fluids.

Moderators: User administrators, Moderators

Post Reply
Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

New leak on thermostat

Post by Sir Brixalot »

Day off time to tinker. I recently replaced the temperature sender a ring and clip under the thermostat housing. This time the leak is coming from the red sender on the side. Can anyone tell me what it is do I can source a new one and its o ring and clip which appears to be metal. I ectionfound a thread on here which says its another temperature sender the link to a replacement has expired and I cant find it on Brickwerks. Can anyone point me in the right direction
Honorary "Dave" 

 

User avatar
itchyfeet
Registered user
Posts: 12427
Joined: 23 Jul 2007, 17:24
80-90 Mem No: 12733
Location: South Hampshire

Re: New leak on thermostat

Post by itchyfeet »

I'd start with a new Oring
mine are black for temp gauge and blue for thermoswitch which of yours has failed is it deffo the sender?
I guess red is an aftermarket gauge sensor

is the housing a genuine VW one?
1988 DG WBX LPG Tin Top
1989 DJ digijet WBX Holdsworth Villa 3 Pop Top
itchylinks

Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

Re: New leak on thermostat

Post by Sir Brixalot »

Thanks IF. Popped a new o ring in and cleaner the sensor. Got a new one from brikkies just in case and its called a coolant switch manifold heating. Not sure what that means but ordered one anyway
Honorary "Dave" 

 

User avatar
kevtherev
Registered user
Posts: 18830
Joined: 23 Oct 2005, 20:13
80-90 Mem No: 2264
Location: Country estate Wolverhampton Actually

Re: New leak on thermostat

Post by kevtherev »

It means it's not a sensor or a sender it's a switch that turns off the manifold heater, choke heater and carb heater at 67deg.
AGG 2.0L 8V. (Golf GTi MkIII)

Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

Re: New leak on thermostat

Post by Sir Brixalot »

Thanks. Still learning. One day I hope I'll have the space to get an old engine and take it apart.
Honorary "Dave" 

 

User avatar
itchyfeet
Registered user
Posts: 12427
Joined: 23 Jul 2007, 17:24
80-90 Mem No: 12733
Location: South Hampshire

Re: New leak on thermostat

Post by itchyfeet »

Sir Brixalot wrote:This time the leak is coming from the red sender on the side.

Sir Brixalot wrote:Thanks IF. Popped a new o ring in and cleaner the sensor. Got a new one from brikkies just in case and its called a coolant switch manifold heating. Not sure what that means but ordered one anyway

Well I never saw one in red so I wonder if you ordered the right one.
They can be fitted in either location so where it is is no guide
They can be different colours if aftermarket so no guide either.

Best identification you have are wire colours, I'm not sure if plugs can be swapped but if your gauge is reading OK they must be on right.

the Temp guage sensor has yellow/red and brown wires

The thermoswitch for manufold heater has black and lilac/black wires

Image

Image
1988 DG WBX LPG Tin Top
1989 DJ digijet WBX Holdsworth Villa 3 Pop Top
itchylinks

Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

Re: New leak on thermostat

Post by Sir Brixalot »

Image

This is what I've ordered
Honorary "Dave" 

 

User avatar
itchyfeet
Registered user
Posts: 12427
Joined: 23 Jul 2007, 17:24
80-90 Mem No: 12733
Location: South Hampshire

Re: New leak on thermostat

Post by itchyfeet »

linky please :D

Sir Brixalot wrote:Image

This is what I've ordered
1988 DG WBX LPG Tin Top
1989 DJ digijet WBX Holdsworth Villa 3 Pop Top
itchylinks

Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

Re: New leak on thermostat

Post by Sir Brixalot »

I'm beginning to wonder if its the right thing. The sensor in has is held in with a spring clip but also has a clip on its body

https://www.brickwerks.co.uk/coolant-te ... df-dg.html" onclick="window.open(this.href);return false;
Honorary "Dave" 

 

User avatar
itchyfeet
Registered user
Posts: 12427
Joined: 23 Jul 2007, 17:24
80-90 Mem No: 12733
Location: South Hampshire

Re: New leak on thermostat

Post by itchyfeet »

mmm confused about that one
this is what my 88 van has as a manufold heater thermoswitch as seen in the pic below
https://www.brickwerks.co.uk/t3-parts/t ... -1896.html" onclick="window.open(this.href);return false;
Question is why change the switch for a leak which is probably down to a seal?



Image
1988 DG WBX LPG Tin Top
1989 DJ digijet WBX Holdsworth Villa 3 Pop Top
itchylinks

Sir Brixalot
Registered user
Posts: 4569
Joined: 15 Oct 2010, 21:55
80-90 Mem No: 8927
Location: London

Re: New leak on thermostat

Post by Sir Brixalot »

Only a few quid so might as well
Honorary "Dave" 

 

User avatar
Smiffo
Registered user
Posts: 2193
Joined: 20 May 2014, 12:09
80-90 Mem No: 15151
Location: Bristol

Re: New leak on thermostat

Post by Smiffo »

Mine is red....
Seems to work fine.
'89 1.9 DG

“It's Easier to Fool People Than It Is to Convince Them That They Have Been Fooled.” ~ Mark Twain.

Post Reply