Wobbly swivel seat is MOT failure

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gti mad man
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Re: Wobbly swivel seat is MOT failure

Post by gti mad man »

woho if not ive got one in the post atm
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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

OK we're all measured up, I've got CAD geometry and working on the machining sequence (to avoid ending up with something that you can't hold for the last operation) Reckon that a full seat set of 4 + 4 will be about £40.
Yes, a bit dearer than the originals but we're machining a few at a time from solid material, not injection moulding thousands per hour with thousands of pounds worth of tooling :shock:
When we've got the prototypes, we'll do a test fit on syncroand101's westy before ploughing on with a batch.
More later.
Last edited by silverbullet on 18 Feb 2010, 15:38, edited 1 time in total.

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Re: Wobbly swivel seat is MOT failure

Post by syncroand101 »

silverbullet wrote: When we've got the prototypes, we'll do a test fit on syncroand101's westy before ploughing on with a batch.


Was good to meet the other week, just let me know when you are ready to test fit :ok

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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

Progress! We've now got a basic blank for the 20a, just waiting on the post for a cutter to put the "barb" on the pegs, then work out how to nest them together to minimize waste (which looks like quite a lot in these shots)
Hoping to produce 8 or 10 at a time to save my elbow changing tools!
westy20a prototype.jpg
westy20a prototype2.jpg
Then it's on to the 20b which is a little more tricky 'cos of the peg in the back...

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gti mad man
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Re: Wobbly swivel seat is MOT failure

Post by gti mad man »

woho good ones guys progress :ok
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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

This has come out a bit dark (turn up your screen brightness!) but it's a first off :D
westy20a first off.jpg

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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

Spot the deliberate mistake...
westy20a first batch.jpg
NO, it's not that they're white.
Clue:count them!
How many required per seat? :oops:

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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

A good end to the day! I made a small batch of 20a's last week (got slightly carried away and have 10 seat sets finished + another 10 sets part-worked)
20b's are now coming off finished so we'll have a trial fitting (Jake!) before the final OK and put up a pic.
They are in white copolymer (aka delrin, not black as per original - like it matters :lol: ) so should be slightly harder wearing than the original nylon ones - machining nylon parts this small is not amusing!
I reckon that we can do them at £40+vat per seat set of 8 parts. Post is free - we recycle envelopes!

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Re: Wobbly swivel seat is MOT failure

Post by syncroand101 »

silverbullet wrote: 20b's are now coming off finished so we'll have a trial fitting (Jake!) before the final OK and put up a pic.
envelopes!

Great, will be over your way later in the week. We can take some pics of how to do it as well etc.

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Re: Wobbly swivel seat is MOT failure

Post by gti mad man »

woho looking good dude
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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

And here are the 20b first off's (should start using the part number but we all know what we're on about!)
Will put up another couple of pics showing them fitted to the swivel, when Jake drops in.
westy 20b batch.jpg
Now:to get back to making those Double Square headlight lens protectors :oops: proving a bit trickier than expected...

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gti mad man
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Re: Wobbly swivel seat is MOT failure

Post by gti mad man »

something has me puzzled guys im sure there are 2 versions of these swivels early and late?
as the swivel i just got from posh buggers has no holes for these bushes to push into at all anywhere? :?
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Re: Wobbly swivel seat is MOT failure

Post by Cruz »

My 83 camper has VW swivels with the holes

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Re: Wobbly swivel seat is MOT failure

Post by silverbullet »

gti mad man wrote:something has me puzzled guys im sure there are 2 versions of these swivels early and late?
as the swivel i just got from posh buggers has no holes for these bushes to push into at all anywhere? :?
Put up a pic and someone will know at a glance - are you sure they're VW/Westy ones?

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gti mad man
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Re: Wobbly swivel seat is MOT failure

Post by gti mad man »

put a pic up soon yup vw part numbers and even painted that westfalia browny colour
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