Tortugas-van

For documenting and technical details of T25 restorations and major repairs
This section is for major restorations only.where to buy a panel or where to buy window rubbers belong in the bodywork seats and glass section.
Also please note,we need pictures of the restorations,without them posts are pretty useless.[\b]
Picture heavy and detailed threads , not for general banter or advertising
Traders welcome to post but not to advertise blatently
Threads will be cleaned of chit chat.

Moderators: User administrators, Moderators

Post Reply
Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

it is, but when you think about it,usually you have steel to fill a hole so to speak ,next steel to support something like jp's etc and then you have to ensure the above is in the correct place so all fittings locate as they should and that you can still align the geometry. hence fiddling to get stuff replicated as per OE.
the bits will be fine after the w'end, im looking to get this done tomoz and then make the other small items while the paint dries . looking forward to putting it back together. i got some plated 10.9's for the lower arms with nylocs,so all sorted on that front
mm

silverbullet
Trader
Posts: 16349
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: Tortugas-van

Post by silverbullet »

OEM subframe fixings have dry loctite on the threads plus serrated faced washers. Not sure in the grade but the lower arms are defo 10.9 (metric fine series)

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

ta for that , 10.9 it is :D
well finished of the os part,here is the first web that supports the turret
Image
welded up
Image
nice to crack it up to weld decent thick stuff.heres same place other side
Image
done and cooling as it got bliddy hot
Image
mostly welded
Image
will take some decent picks tomoz ,couldnt finish the last bit of weld where the chassis joins at the rear as this gave up
Image
a load of choddies dropped in and fused it up, ive cut it of and remade the end but then teatime got in the way, :wink:
ive some picks of it butchered out, must get a spare torch as it will always fail at night or weekends
yes it a bit picky heavy but hopefully tyhey will be of use as if i left one angle off it would be the one pick that was needed :roll:
cut/made these stainless pins up this aft,as they will be needed on the job...
Image
any ideas ? :D
mm

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

well both sides fully welded and heavy coat of product
Image
Image
t.other side
Image
leave it to dry overnight then a rubber coat and back with the suspension, will inject the cavity as well :lol:
mm

User avatar
ninja.turtle007
Registered user
Posts: 2234
Joined: 04 Jun 2009, 16:07
80-90 Mem No: 7278
Location: Surrey

Re: Tortugas-van

Post by ninja.turtle007 »

:D :ok .

Did the parcel arrive?
Full time Explorer http://www.resfeber.co.uk

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

will check in morning
mm

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

parcel arrived :D
seamsealer next
Image
then blick
Image
Image
pipes and stuff going in next then carrier and diff,
nice day tomoz
mm

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

Well had a break from the mucky stuff
Image
glad we spokke before it goes up and under as
Image
bracket is a bit bent and its not in line
this end of p.a.s sorted
Image
lower oil cooler mount
Image
Image
this allows the hoses to cross with no stress and also the cooler can be removed with the bash plate still in-situ as it lifts out the top and the hoses crossed as they are allow enough to not need to disconnect until core is out, not a big issue down a surrey lane but out back and beyond it may help.
Image
stand off is as
Image
Image
the carge cooler rad i have modified to fit neatly at the top and is also easy to remove, i have had to cut one of the water pipes of and reposition it, picks to follow.
and as a footnote, i really hate s/hand oily greasemonkey bits, :evil:
mm

silverbullet
Trader
Posts: 16349
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: Tortugas-van

Post by silverbullet »

Dont think the DLA bracket is bent...the pin in the diff is drilled offcentre, so the vac unit should be kicked over. About 2-3mm iirc

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

hmm dont show it in the pick but the bracket looks like the diff has dropped and pushed it uop as it has a clear sign of it, and tom says its not actuating correctly so will remove clean and inspect, hows your one doing
mm

silverbullet
Trader
Posts: 16349
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: Tortugas-van

Post by silverbullet »

Maybe the CV has picked up a rock and dragged it past? Anything is possible but if it doesnt work properly...
I am picking my way in to Atlantis. Snatching the odd hour after work like all driveway heroes! Front chassis legs def aok at the bottom, cut out sides and stitch in for less work all round.
PS front jacking points are a tragedy mind you!

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

a tragedy or one in the waiting :lol:
mm

silverbullet
Trader
Posts: 16349
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: Tortugas-van

Post by silverbullet »

All rust is a comedy. The futility of it all!
:lol:

Plasticman
Trader
Posts: 8047
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Tortugas-van

Post by Plasticman »

Well lifted the very nice isri seat out and removed the swivel base as things are happening here
Image
i was informed that the diff lock had an issue as shown yesterday, well the actuator is fine but
Image
a quick call to aiden confirms the seal is missing along with circlip allowing the sleeve to move
as you see in the wear marks
Image
the switch had been shimmed out to compensate but it didnt help
Image
so now
ninjavader
Image
is off on a lorry :lol:
mm

User avatar
ninja.turtle007
Registered user
Posts: 2234
Joined: 04 Jun 2009, 16:07
80-90 Mem No: 7278
Location: Surrey

Re: Tortugas-van

Post by ninja.turtle007 »

I've been bashing my head against the wall for ages on this. Glad is getting sorted.
Full time Explorer http://www.resfeber.co.uk

Post Reply