Tailgate lower seam construction

Thin bits of metal and bright blue light. Including glass & trim.

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chalkywoods
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Tailgate lower seam construction

Post by chalkywoods »

The bottom couple of inches of my tailgate is rusted to death so I've chopped it.
eg:
Image

I'm making the new panels myself. The outer skin is wrapped round the inner skin at the edges, giving you 3 layers of metal, but I can't work out how they are attached together. There's no sign of spot welds or anything.

Image

Can anyone give me a pointer on how they are fixed? Seems like a perfect spot for water to get in between if it's not done well

Thanks!
1980 1.9TD AAZ, Aeroline high top
Sheffield/Herts

multisi
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Re: Tailgate lower seam construction

Post by multisi »

Just pressed over like the rear edge of the outer A post panel.
1992 red lle 2.2 subaru 1990 rhd caravelle 2.2 subaru 1986 california import vanagon

cobblers
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Location: Derbyshire

Re: Tailgate lower seam construction

Post by cobblers »

Yep, you're right - Just folded tight over with a smear of sealer on the outside and a quick spunk of cavity wax on the inside, sometimes.
That's why the rust like they do.

chalkywoods
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Joined: 27 Jul 2020, 16:48
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Re: Tailgate lower seam construction

Post by chalkywoods »

Thanks, I thought that could be the case. My fold doesn't lie as flat as the factory one so I'd have gaps. I'm tempted to put a small weld along that edge but is that asking for a load of warp?
1980 1.9TD AAZ, Aeroline high top
Sheffield/Herts

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