Factory rev counter question.

An alchemy of sparks, copper wire and earth

Moderators: User administrators, Moderators

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Factory rev counter question.

Post by Africatwin »

Hi all.

I’ve had a quick search in the forum to see if can find the answer but unsuccessful…

In a nut shell I have a 92 2.1 Multivan and the factory Rev counter is not working.

I haven’t removed the cluster yet.. but does the Rev counter take its power direct from the coil? Is there anything I should check?

Cheers
1992 LLE ORLEY BLAU - 2.1

User avatar
Robsey
Registered user
Posts: 1171
Joined: 19 May 2012, 20:45
80-90 Mem No: 11137
Location: East Manchester

Re: Factory rev counter question.

Post by Robsey »

There are three connections to the rev counter.

RPM signal - green wire - instrument connector pin 9
Ignition live - black wire - instrument connector pin 8
Ground connection - brown wire - instrument connector pin 3

You would need to check continuity from the connector pins to the contacts on the blue plastic foil circuit panel where the three rev counter contacts are attached.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Robsey wrote: 21 Aug 2022, 20:36 There are three connections to the rev counter.

RPM signal - green wire - instrument connector pin 9
Ignition live - black wire - instrument connector pin 8
Ground connection - brown wire - instrument connector pin 3

You would need to check continuity from the connector pins to the contacts on the blue plastic foil circuit panel where the three rev counter contacts are attached.


Brilliant! Thank you for the reply… I got as far as taking the dash pod last night to find that there looks like one of those pcb upgrades in place.. it got a little dark so decided to come In. Does the pcb upgrade connect to the existing wiring? So all
I’d have to do is trace the cables back to find the above cables you mentioned?
Last edited by Africatwin on 22 Aug 2022, 07:42, edited 1 time in total.
1992 LLE ORLEY BLAU - 2.1

User avatar
Robsey
Registered user
Posts: 1171
Joined: 19 May 2012, 20:45
80-90 Mem No: 11137
Location: East Manchester

Re: Factory rev counter question.

Post by Robsey »

The upgrade kit will have an edge connector that slots into the white factory loom socket.
So yes - you can measure each one for continuity between the track on the edge connector and the terminals on the rev counter.

I guess you have checked the coil connector for the green wire that goes from the coil to the junction box and onward to the main loom to the front of the van.
(On petrol van).

On a diesel van you would check the green wire connector (W) on the back of the alternator.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Robsey wrote: 22 Aug 2022, 13:07 The upgrade kit will have an edge connector that slots into the white factory loom socket.
So yes - you can measure each one for continuity between the track on the edge connector and the terminals on the rev counter.

I guess you have checked the coil connector for the green wire that goes from the coil to the junction box and onward to the main loom to the front of the van.
(On petrol van).


On a diesel van you would check the green wire connector (W) on the back of the alternator.


I have a petrol 2.1.. I’m just checking now.. and the first thing I noticed is that the pcb box says it should be for a diesel…. It couldn’t be as simple as that could it?

The previous owner has just bought the wrong one? And it’s not going to get a signal because it’s looking for the alternator output?

Image
screen resolution finder
1992 LLE ORLEY BLAU - 2.1

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Just read the CC website… and says that’s it’s compatible between petrol and Diesel engines… I’ll carry on troubleshooting

Image
1992 LLE ORLEY BLAU - 2.1

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

So I’ve checked continuity at all three cables. And I’ve found no breaks in the cables, going back to the coil.

On this pcb cabling I’ve found that

E - positive
F - signal
G - negative

So I’m guessing that it’s either the tach is dead, or the the pcb kit is wired incorrectly but I doubt it…

Image
image storage
1992 LLE ORLEY BLAU - 2.1

User avatar
Robsey
Registered user
Posts: 1171
Joined: 19 May 2012, 20:45
80-90 Mem No: 11137
Location: East Manchester

Re: Factory rev counter question.

Post by Robsey »

Looking at this image from the Samba website

Image

Apologies for duplicate post - see next post for more info.
Last edited by Robsey on 23 Aug 2022, 21:27, edited 1 time in total.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished

User avatar
Robsey
Registered user
Posts: 1171
Joined: 19 May 2012, 20:45
80-90 Mem No: 11137
Location: East Manchester

Re: Factory rev counter question.

Post by Robsey »

Looking at this image from the Samba website

Image

Pin 1 - Brown - ground - instrument connector pin 3
Pin 2 - empty
Pin 3 - Black - Ignition live - instrument connector pin 8
Pin 4 - Green - rpm signal - instrument connector pin 9

Looks like your order is wrong.
That would stop it working properly.

Based on a later 14 pin dash loom connector.
Last edited by Robsey on 23 Aug 2022, 21:26, edited 1 time in total.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Robsey wrote: 22 Aug 2022, 20:31 Looking at this image from the Samba website

Image

Pin 1 - Brown - ground.
Pin 2 - empty
Pin 3 - Black -Ignition live
Pin 4 - Green - rpm signal.

Looks like your order is wrong.
That would stop it working properly.

Interesting thank you… I double checked the website and that’s the way the wires are labelled.
Switch them around to the picture you’ve found on the samba and report back.

Thank you
1992 LLE ORLEY BLAU - 2.1

User avatar
Robsey
Registered user
Posts: 1171
Joined: 19 May 2012, 20:45
80-90 Mem No: 11137
Location: East Manchester

Re: Factory rev counter question.

Post by Robsey »

Hmm careful now - I don't want you killing the tachometer.

That looks like a 'GoWesty' set up.

I assume they should be wired up the same.
Afterall - they are the same base unit (gauge /meter) that they are wiring up to.

The word on Samba is - the give away is the positiion of the gap. - the unused pin position.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Robsey wrote: 23 Aug 2022, 06:25 Hmm careful now - I don't want you killing the tachometer.

That looks like a 'GoWesty' set up.

I assume they should be wired up the same.
Afterall - they are the same base unit (gauge /meter) that they are wiring up to.

The word on Samba is - the give away is the positiion of the gap. - the unused pin position.


No I appreciate the help.. I don’t want to rush anything. I’ve just done a little search and found a few things online which back up the wiring that you mentioned.

If my wiring is already back to front then it could have. already killed the tach :cry:

Image
Image
how to get screen resolution in javascript
1992 LLE ORLEY BLAU - 2.1

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

Robsey wrote: 23 Aug 2022, 06:25 Hmm careful now - I don't want you killing the tachometer.

That looks like a 'GoWesty' set up.

I assume they should be wired up the same.
Afterall - they are the same base unit (gauge /meter) that they are wiring up to.

The word on Samba is - the give away is the positiion of the gap. - the unused pin position.

Checked again to make sure I had them all correct. Connected and tested… it didn’t work :cry:

So I can only assume the tach is goosed… finding another tach will be like hens teeth I assume.. does anyone know if there’s a company in the uk/Europe that can rebuild tach’s?
1992 LLE ORLEY BLAU - 2.1

User avatar
ZsZ
Registered user
Posts: 1412
Joined: 12 Feb 2009, 16:28
80-90 Mem No: 14899
Location: Budapest, Hungary
Contact:

Re: Factory rev counter question.

Post by ZsZ »

There were a few pinouts for the tach connector. I will try to find the info.
E D I T:
found this pic. The regular late pinout is
  1. Ground
  2. blank
  3. +12V
  4. RPM signal:
The early pinout is:
  1. RPM signal
  2. +12V
  3. blank
  4. Ground
Image
https://www.thesamba.com/vw/forum/viewt ... c&start=40
Zoltan
1986 Multivan ex-Caravelle. Van since 2006, running mTDi 1Z since 2008 with Fiat Croma 1.9 TDid pump 2008-2019, custom pump since 2019
5spd custom box 4.57 diff + 0.74 5th

Africatwin
Registered user
Posts: 20
Joined: 21 Aug 2022, 17:31
80-90 Mem No: 0

Re: Factory rev counter question.

Post by Africatwin »

ZsZ wrote: 24 Aug 2022, 05:55 There were a few pinouts for the tach connector. I will try to find the info.
E D I T:
found this pic. The regular late pinout is
  1. Ground
  2. blank
  3. +12V
  4. RPM signal:
The early pinout is:
  1. RPM signal
  2. +12V
  3. blank
  4. Ground
Image
https://www.thesamba.com/vw/forum/viewt ... c&start=40

Cheers… yes once I’d traced the correct cables that the way around I have wired it. But still Dosent even budge. I have a hall sensor tach and put it on the signal and managed to get the correct rev’s so I’m confident the configuration is correct. I’m thinking now it’s the tach itself
1992 LLE ORLEY BLAU - 2.1

Post Reply