Christ what a ballache. Not the conversion itself, with so many great tips both here and elsewhere (Br*ckw*rx!!) to be had. But, I tell you, when you do this engine swap - get someone to help. Took me the whole day, employing all manner of pulleys, levers, swearing, and philosophical wonderings to get the AAZ in.
Anyway. It's in now. Just got to see if it actually runs. No, really - the engine is a bit of an unknown.
Is there a suicide smiley?
FUKC ME ... JX to AAZ conversion
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FUKC ME ... JX to AAZ conversion
'81 Helgo Mescalero 300,000km
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon
Re: FUKC ME ... JX to AAZ conversion
Here ya go..
2.1 LPG/Petrol Auto Caravelle
"The difference between genius and stupidity is that genius has its limits"
"The difference between genius and stupidity is that genius has its limits"
- airhead
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Re: FUKC ME ... JX to AAZ conversion
I feel your pain man. Took me ages to get mine working. The head gasket was gone when we did get it started at first so head had to come off and get skimmed. Sweet as a nut now though and well worth it!
Ross
1987 1.9td Leisuredrive camper.
1987 1.9td Leisuredrive camper.
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- Location: London
Re: FUKC ME ... JX to AAZ conversion
They're heavy lumps arn't they. I swapped one in the street last year on my own. Had swapped a fair few car engines in my youth including a few without the help of a hoist but with the TDI one I could hardly lift the block of the scrap engine up unaided. In the end knocked out the pistons, removed the flywheel and stuck a trolley jack handle through a cylinder to use as a carrying handle. Fitted the replacement with the help of a wheeled trolley to push it under van and an engine crane to lift it from there.
1983 Westy Joker HighTop, 1Z TDI Conversion
Re: FUKC ME ... JX to AAZ conversion
My god, that's something. Pretty much the same here, no-one to help with the muscle and doing it in the street (albeit in a parking bay type thing). I made a trolley from 18mm ply with some heavy duty castors from screwfix, and then jacked the van up high enough to boule it under. Dropped the gearbox down to meet the engine, and then spent almost the entire day trolley-jacking, improvising hoists with nylon rope, etc etc. I tell you, it should be an event in the olympics.
All in now, though, and I've had it running - although only on EasyStart so far, for a couple of secs. I think I have a problem with the injection pump not doing what it should be, as I'm getting no diesel being drawn through. I've put up a new post about this.
All in now, though, and I've had it running - although only on EasyStart so far, for a couple of secs. I think I have a problem with the injection pump not doing what it should be, as I'm getting no diesel being drawn through. I've put up a new post about this.
'81 Helgo Mescalero 300,000km
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon