TDI Conversion ( Sharan / AFN ) - My Build Diary

for questions and answers about alternative power transplants on the T25, GTi, Porsche,Subaru etc, this is the place. You must register to post but anyone can read.

Moderators: User administrators, Moderators

Post Reply
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

ok done more today , got engine running off T25 ignition switch ... kids dont have to start and stop the engine now :)

cut allt more wires out , still need to get rid of original fuse box , but allot less on it now :

Image

will mount ecu under the rear seat in the end , cut a big hole ( no pics yet ) ...and fed ecu through etc

so i was able to mod the engine lid , to clear alternator :

Image

i know some people cut a complete hole ,then mount a plate on top , but maybe my engine mount has made engine be lower.... so this is all i needed ( so far )

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
donciuz
Registered user
Posts: 218
Joined: 25 Apr 2012, 20:49
80-90 Mem No: 10995
Location: Kaunas, Lithuania
Contact:
Contact donciuz

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by donciuz »

Looking good.
I have trimmed even less on the engine lid. My engine sitting on both original mounts.
1990 VW Vanagon Westfalia California 1.6TD (now 1.9 TDI 90bhp)
Top
User avatar
keith
Registered user
Posts: 2507
Joined: 04 Jun 2007, 12:15
80-90 Mem No: 5169
Location: stoke on trent

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by keith »

donciuz wrote:Looking good.
I have trimmed even less on the engine lid. My engine sitting on both original mounts.

Mine too.
1989 Westfalia Joker TDi
Discovery 5


Couple of motor bikes
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

still got some problems lol .. but another thing i have noticed is my bite point on the clutch is quite low to the floor ...

is this common ? maybe something not right with the flywheel / clutch setup i purchased ? ?
i seem to have allot of travel on pedal before i feel anything ..

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

Found low bite point problem missing starter motor bolt !!!

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

ok , had our weekend away , Rusty went well , gearlinkage came loose up m42 , and lost all gears .. a quick stop and managed to tighten back up ...

and then exhaust sounded funny when we got down to new forest on the saturday ...then coming into campsite this happend :

Image

so re-fitted for home trip on Monday ...

Image

so i have now just ordered a custom stainless back box ,and pipes / flexi etc ... 144 quid later ... hopefully it will arrive this week so i can make a new system up

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

my custom back box and pipes arrived this morning , cant rate the service ... VERY well packed ..
upto me now to make it fit !

Image

24" long back box...

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

comparing back boxes

Image

making mounting bracket out of stainless

Image

tacked on

Image

this is before i tried it , and found out i had tacked it on the wrong way... so it came off and on again :oops:

modded turbo outpipe , only bit still in steal , will re-do one day ....honest :)

Image

link pipe from back box to turbo flexi

Image

completed system ready to be seam welded

Image

Image

pic of it fitted :

Image

some welds could do with cleaning up .. but no time ...

Image

Image

Image

so 144 quid , plus 20 quid from brickwerks for some new rubber mounts ...

if people want details of the company who does the back boxes let me know , they are around 60 quid plus postage.
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
User avatar
phil miller
Registered user
Posts: 299
Joined: 11 May 2012, 21:47
80-90 Mem No: 11069
Location: Tavistock, Devon

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by phil miller »

That looks spot on mate. yeah can you post up or email me the info i may go down this route as mine is a little loud lol
1988 Matt Black, T25 caravelle, Living the dream
Wanted diesel sump and oil pick up PM me if you can help
Top
16vmini
Registered user
Posts: 436
Joined: 17 Jul 2008, 13:41
80-90 Mem No: 9014
Location: Near Gatwick
Contact:
Contact 16vmini

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by 16vmini »

phil miller wrote:That looks spot on mate. yeah can you post up or email me the info i may go down this route as mine is a little loud lol

contact these guys , spoke to Fiz,.

http://myworld.ebay.co.uk/exhaust--uk?s ... TQ:GB:1181" onclick="window.open(this.href);return false;

they made a custom 24" back box .. and i ordered the rest off them as well ...cant fault them ,, arrived in 48hrs ,, very well packaged ...

Matt
Rusty Westy : http://www.teamorchard.co.uk" onclick="window.open(this.href);return false; / http://www.16vmini.co.uk" onclick="window.open(this.href);return false;
Top
jed the spread
Trader
Posts: 9017
Joined: 09 Oct 2005, 17:31
80-90 Mem No: 1967
Location: Sutton in'it Syncronaut: 123
Contact:
Contact jed the spread

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by jed the spread »

Sounds epic with no zorst on doesnt it :lol:

jed
CAMPERVANCULTURE.COM

VW T25 Van Spares, Westfalia Parts, Quality Camping Gear & More
Top
User avatar
Iceworx
Trader
Posts: 781
Joined: 20 Aug 2007, 10:59
80-90 Mem No: 5926
Location: Wilmslow, Cheshire
Contact:
Contact Iceworx

Re: TDI Conversion ( Sharan / AFN ) - My Build Diary

Post by Iceworx »

Considering an AFN myself so i'm subscribing to this thread :)
2006 T5 - LWB T30
www.Realgraffix.co.uk - Custom Vinyl Signs, Decals, Stickers
My T5 Conversion Blog
Top
Post Reply

Return to “T25 Alternative Engine Forum”