Powerflex Radius arm bushes?
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- DoubleOSeven
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Powerflex Radius arm bushes?
A word of warning to early van owners. The radius arms get ‘welded’ to the lower control arm with rust and you need to remove it to get the new bushings on.
Last edited by DoubleOSeven on 07 Aug 2019, 07:17, edited 1 time in total.
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- slowcoach
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Re: Powerflex Radius arm bushes?
Yeah I'm expecting that bad situation :-\ I thought I'd remove the lower track arm at the same time (and swap those bushes probably) which I think would drop the whole assembly low enough to get the rod out the hole. To people who've tackled this, think that would work?DoubleOSeven wrote:A word of warning to early van owners. The radius arm get ‘welded’ to the lower control arm with rust and you need to remove it to get the new bushings on.
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- itchyfeet
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Re: Powerflex Radius arm bushes?
hole welded, ground back and some vactan on.
All the rust even hard rust ground off or it will keep rusting.
from this
to this
stumbled across my old 80s skateboard and it got me thinking, look about the right size
All the rust even hard rust ground off or it will keep rusting.
from this
to this
stumbled across my old 80s skateboard and it got me thinking, look about the right size
Last edited by itchyfeet on 07 Aug 2019, 20:17, edited 1 time in total.
- 937carrera
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Re: Powerflex Radius arm bushes?
itchyfeet wrote:
stumbled across my old 80s skateboard and it got me thinking, look about the right size
Pictures or it didn't happen
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- itchyfeet
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Re: Powerflex Radius arm bushes?
937carrera wrote:
Pictures or it didn't happen
Here you are
- 937carrera
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Re: Powerflex Radius arm bushes?
I was actually referring to you on a skateboard
1981 RHD 2.0 Aircooled Leisuredrive project, CU engine
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- itchyfeet
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Re: Powerflex Radius arm bushes?
937carrera wrote:I was actually referring to you on a skateboard
I have a picture from the 80's just not showing you
paint on
The cups are pretty thin at 1.5mm wall, be nice if they did a stainless one for longer life or perhaps a mild steel one with say 2.5mm wall and then you could tack weld it in if the hole was bad.
drew it up in case
- slowcoach
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Re: Powerflex Radius arm bushes?
Nice work. Can you elaborate on the weld you added? I've a stick welder I've done a few repairs with, nothing on the van though. Is it a case of adding metal weld, then carefully grinding back to the right profile?
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1984 TRAKKA Conversion Subaru EJ20 5 Speed
- 937carrera
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Re: Powerflex Radius arm bushes?
itchyfeet wrote: I have a picture from the 80's just not showing you
Oh well, I'll stick with the image in my mind then
Back to the Poweflex bushes, are you happy that everything is now just ready to assemble and it will all fit fine?
1981 RHD 2.0 Aircooled Leisuredrive project, CU engine
1990 RHD 1.9 Auto Sleeper with DF/DG engine
1990 RHD 1.9 Auto Sleeper with DF/DG engine
- itchyfeet
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Re: Powerflex Radius arm bushes?
slowcoach wrote:Nice work. Can you elaborate on the weld you added? I've a stick welder I've done a few repairs with, nothing on the van though. Is it a case of adding metal weld, then carefully grinding back to the right profile?
exactly, it's hard under than van because space is tight but remember the weld isn't holding anything together it's just a spacer to stop the rod falling so if your weld penetration isn't brilliant it won't matter. You don't have to get it right first time, add some grind, add more more in the holes, grind etc. need a 4 inch grinder and need to take the spare wheel tray off.
You could probably get away with JB weld... nah forget I said that
- itchyfeet
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Re: Powerflex Radius arm bushes?
937carrera wrote:
Back to the Poweflex bushes, are you happy that everything is now just ready to assemble and it will all fit fine?
of course, that's tomorrow evening's job.
The problem with two vans of course is I have to do this all again
- itchyfeet
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Re: Powerflex Radius arm bushes?
I forgot to take a pic of the bushes before removal, but here they are, as you can see that don't look particularly bad so it goes to show they need as a minimum to be removed periodically for inspection inside or renewal regardless of what you see outside.
The same goes for powerflex, just because they look shiny outside does not mean the rust isn't eating away the steel below.
Looking at James Video he left some hard rust which I think by now will have swolen, time to take them off and treat the rust again James
The same goes for powerflex, just because they look shiny outside does not mean the rust isn't eating away the steel below.
Looking at James Video he left some hard rust which I think by now will have swolen, time to take them off and treat the rust again James
- 937carrera
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Re: Powerflex Radius arm bushes?
What did you paint it with ?
I have been getting good advice on Bilt Hamber Hydrate 80 https://www.bilthamber.com/hydrate-80
Combined rust converter and paint, can also be painted over
I have been getting good advice on Bilt Hamber Hydrate 80 https://www.bilthamber.com/hydrate-80
Combined rust converter and paint, can also be painted over
1981 RHD 2.0 Aircooled Leisuredrive project, CU engine
1990 RHD 1.9 Auto Sleeper with DF/DG engine
1990 RHD 1.9 Auto Sleeper with DF/DG engine
- itchyfeet
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Re: Powerflex Radius arm bushes?
937carrera wrote:What did you paint it with ?
Just acrylic paint, it's not going to last whatever you put on due to the bushes moving so I think regular inspection is the key.
- Oldiebut goodie
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Re: Powerflex Radius arm bushes?
If you want to have a go at hard rust removal try this - chipping hammer on a ships deck. Awful job!
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