Tdi rebuild

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jebiga41
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Tdi rebuild

Post by jebiga41 »

ImageVW T3 TDI 5 Speed rebuild

This is one from last week

Crown and pinion 29/7 teeth equals 4.14 Final Drive ratio for TDI

New Factory Bearings and seals

New Pinion Bearing new FAG

Lock ring 1st gear inner race torqued to 210nm

New Mainshaft bearing FAG

New Mainshaft bearing 002311125a INA R52867

2nd gear

Reconditioned bearing race with new needle bearings,

New 247b syncro ring

Excellent 1/2 syncro hub with new slider

New 3rd gear syncro ring

4th gear oil face down (0,05-0.2 oil gap desired ) 4th gear circlip Brass 2.3mm 0.1 oil gap

New 5th gear oil ring up

New pinion bearing lock ring torqued to 225 nm and synched

Crown Wheel

New differential Bearings installed Timken preloaded and run in at 47nm

Excellent used mainshaft

New 4rd and 5th gear 02A 311 265 D needle bearings installed VW

4th gear reused

New 5th gear

HD weddle 4/5 syncro hub and slider

New 4th and 5th Syncro rings

New Mainshaft Bearing FAG installed

AJT Mainshaft bearing plate installed

New shift rail bearings installed Rolax

4th gear oiling plate installed

All gears mesh Yes

New Mainshaft bearing 002311125A installed in main case and circlip

Case re-sleeved for relay lever and relay lever in

New selector shaft bush installed

All case holes tapped and faces cleaned

New paper gasket

Green spacer replaced with red oil gap 0.4mm

Refurbed R gear needle bearings installed (used cage new needles)

Refurbed 1st gear roller bearings installed (used cage new needles)

Good used Syncroniser (no play in rivets )

Thrust washer 1.2mm

Skimmed end case with new pinion bearing 373

Rev idler installed with shortened shaft and skimmed plate.

Refurbed Rev Idler needle bearings installed

All case holes tapped and mating faces cleaned

Oiling plate for Crown wheel installed

New TDI input shaft installed with new circlip

New Bell housing paper gasket

Clutch fork installed with Weddle HD Bronze bush, new bonze bush in bellhousing, and new circlips. Bell housing modified for Dual mass Flywheel New inspection cover and plug

New input shaft seal and new INA clutch guide sleeve

New output shaft seals and O rings

New selector Shaft Seal better one with spring gaiter

Output flanges installed with new circlips and bungs

New ball, washer and Nylock nut and selector shaft boot and selector ball boot.

Clutch fork (Diesel) installed with new circlip

Rev Housing installed with new O ring and paper gasket

All gears select

One years warranty unlimited mileage

Other rebuilds available including 4 speed and 5 speed gearboxes for petrol and diesel engines, including stock, GTI, Subaru etc and Syncro Gearboxes and Differentials. All boxes can be customised to your requirements gearbox rebuilds start from approx £1300 depending upon condition and type of gearbox. I also operate a buy back scheme to recycle parts and reduce your bill.

Book yours now http://vantopia.ie/contact/
VW T3/T25 and Syncro Gearbox rebuilds
http://vantopia.ie

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