Oil pump removal 84/5 DG ?

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Cobra88
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Oil pump removal 84/5 DG ?

Post by Cobra88 »

Hi Guys

Do I need a puller to remove the oil pump on my DG ?

I watched a video on youtube but I think that was an Aircooled 2.0 Guy used a puller that broke!

I have an annoying oil leak from one of the pump gaskets

Also do I have to buy the 4 excessively expensive nuts with the sealer on them or is there another way ?

Thanks in advance
Rick
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84 CaravelleGL 1.9 DG WBX Bronze Beige Metallic auto

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DoubleOSeven
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Oil pump removal 84/5 DG ?

Post by DoubleOSeven »

It would help if you did, or borrow one. I’ve got one, if u need to borrow it.

Image

The nuts you speak of are £3.20 from Brickwerks or use some that red sealant stuff, Dirko.

https://www.brickwerks.co.uk/sealing-nu ... etrol.html" onclick="window.open(this.href);return false;

https://www.brickwerks.co.uk/dirko-seal ... -70ml.html" onclick="window.open(this.href);return false;
Last edited by DoubleOSeven on 08 Jun 2018, 12:58, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
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Cobra88
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Re: Oil pump removal 84/5 DG ?

Post by Cobra88 »

Hi DoubleOseven

I have looked at a few shops for the puller but can't find one.

Brickwerks.VWH.JK.CC etc etc

I would like to buy one really but thanks for the kind offer
where did you buy yours ?

Rick
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84 CaravelleGL 1.9 DG WBX Bronze Beige Metallic auto

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DoubleOSeven
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Re: Oil pump removal 84/5 DG ?

Post by DoubleOSeven »

Amazon
eBay
Machine7
Megabug
Coolair
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic

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DoubleOSeven
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Oil pump removal 84/5 DG ?

Post by DoubleOSeven »

https://www.ebay.co.uk/i/191908327653?c ... aefffeb132" onclick="window.open(this.href);return false;
Last edited by DoubleOSeven on 08 Jun 2018, 13:14, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic

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Cobra88
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Re: Oil pump removal 84/5 DG ?

Post by Cobra88 »

Thanks :ok
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84 CaravelleGL 1.9 DG WBX Bronze Beige Metallic auto

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bigherb
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Re: Oil pump removal 84/5 DG ?

Post by bigherb »

Slacken off the casing bolts above and below the pump to ease off pressure from the crankcase. Then you won't break the puller.
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Ian Hulley
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Re: Oil pump removal 84/5 DG ?

Post by Ian Hulley »

Not all pumps are threaded ... IF the old pump is being replaced you can use a rawlbolt expanding casing, a weight and threaded rod to slide hammer the pump out.

Ian
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1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure

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Cobra88
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Re: Oil pump removal 84/5 DG ?

Post by Cobra88 »

Hi Guys

Last question (puller has arrived)

Haynes manual is telling me about single groove pulley 60 nm and three groove pulley 315nm

Im presuming they mean belt grooves ?

Mine has just one so shouldnt be stupidly tight
Rick
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84 CaravelleGL 1.9 DG WBX Bronze Beige Metallic auto

weimarbus
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Re: Oil pump removal 84/5 DG ?

Post by weimarbus »

Yes you are lucky, the bigger pulley is a real pain, good luck with your Sunday play.
1985 hi-top 2.1MV with DG carb and LPG
1955 trials buggy with 1.9 DG high lift cam and twin dell's (now sold)
1972 1303 beetle
1992 Audi 100 2.8 quattro estate
1967 Vw  Madison kit

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