brakes-or rather lack of

Big lumps of metals and spanners. Including servicing and fluids.

Moderators: User administrators, Moderators

Post Reply
User avatar
ermie571
Registered user
Posts: 4970
Joined: 11 Oct 2005, 11:11
80-90 Mem No: 2129
Location: Minster-on-Sea, Kent: Member 2129 07784052288

brakes-or rather lack of

Post by ermie571 »

Lost the brakes last night.
But have fluid in the reservoir

Some resistance engine off
Nothing engine on

ok - whats gone? Is the servo still working as it is assisting when the engine is running?

Handbrake light on - indicating low fluid.

But where is the sensor for the level....there is nothing in the top of the fluid reservoir - just a black screw on cap, no electrics :-)

Van at garage I trust - I'd just like to know the likely culprit :-)

Em
xx
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG

User avatar
Ian Hulley
Registered user
Posts: 12659
Joined: 11 Oct 2005, 08:08
80-90 Mem No: 1323
Location: Wirksworth, Derbyshire ... or at t'mill

Re: brakes-or rather lack of

Post by Ian Hulley »

ermie571 wrote: But where is the sensor for the level....there is nothing in the top of the fluid reservoir - just a black screw on cap, no electrics :-)

Hiya Emm, the normal T25 cap has a float switch built in and the 2 wires to a plug.


Image


The last time my brakes 'went' it was actually the clutch master cylinder that was peeing the fluid down onto the cab mat.

Ian
The Hulley's Bus
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure

User avatar
bigherb
Registered user
Posts: 2579
Joined: 27 Mar 2008, 13:50
80-90 Mem No: 5789
Location: West Kent

Re: brakes-or rather lack of

Post by bigherb »

Most likely the master cylinder has failed if there is still fluid in the reservoir.
If you have the three wire brake light switches the light is coming on due to the differential brake pressure in the master cylinder.
1982 Camper 1970 1500 Beetle Various Skoda's, Ariel Arrow

User avatar
Titus A Duxass
Registered user
Posts: 5778
Joined: 24 Nov 2007, 08:22
80-90 Mem No: 4475
Location: Cologne

Re: brakes-or rather lack of

Post by Titus A Duxass »

bigherb wrote:Most likely the master cylinder has failed if there is still fluid in the reservoir.
If you have the three wire brake light switches the light is coming on due to the differential brake pressure in the master cylinder.

What Bigherb said. I have also experienced this (on the autobahn), I'm afraid master cylinder has gone kaput.
Not a major job for a qualified mechanic. But if you go to somewhere like quick fit they will start at the rear wheel slave cylinders and fault find their way foward and eventually end up at the master cylinder.
VW T3 GTi Camper 2,0l

User avatar
ermie571
Registered user
Posts: 4970
Joined: 11 Oct 2005, 11:11
80-90 Mem No: 2129
Location: Minster-on-Sea, Kent: Member 2129 07784052288

Re: brakes-or rather lack of

Post by ermie571 »

Hi folks, thanks for this :-)

Ian- no electrics on mine - basic van from 1984. Just a screw cap. :?: No obvious lead hanging around either. Checked cab mat straight away - nothing obvious. But will ask garage to check again :-) thanks for the pointer


Titus/Bigherb - is the master cylinder you speak of the same one as Ian is talking about? Where is is please? I think we have changed one before but I can't remember. Oh - is it the one under the reservoir? if there is no fluid on the mat, can it fail without leaking fluid??

Interestingly, I thought that in the event of fluid loss, the clutch went before the breaks, but gear changes are fine.


I topped the level back up to max - (was just on minimum) and it didn't change on pumping the brakes, and was still on max when I looked at it an hour or so later.

I'll update with verdict from garage :-)

thanks both

E
x
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG

User avatar
Titus A Duxass
Registered user
Posts: 5778
Joined: 24 Nov 2007, 08:22
80-90 Mem No: 4475
Location: Cologne

Re: brakes-or rather lack of

Post by Titus A Duxass »

Emma - the master cylinder is under the instrument cover.
You have lost brakes due to the master cylinder failing, you do not have a fluid leak (the clutch would be the first to stop if you had leakage).

Wayne will sort it in no time.
VW T3 GTi Camper 2,0l

User avatar
bigherb
Registered user
Posts: 2579
Joined: 27 Mar 2008, 13:50
80-90 Mem No: 5789
Location: West Kent

Re: brakes-or rather lack of

Post by bigherb »

The master cylinder is what the reservoir is attached too.

Image
1982 Camper 1970 1500 Beetle Various Skoda's, Ariel Arrow

User avatar
ermie571
Registered user
Posts: 4970
Joined: 11 Oct 2005, 11:11
80-90 Mem No: 2129
Location: Minster-on-Sea, Kent: Member 2129 07784052288

Re: brakes-or rather lack of

Post by ermie571 »

Wonderful - thanks for the clarification!

I had just about got there :-)
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG

User avatar
bat
Registered user
Posts: 405
Joined: 15 May 2013, 10:50
80-90 Mem No: 12385
Location: West Sussex
Contact:

Re: brakes-or rather lack of

Post by bat »

Seems there's more than one style of the reservoir, are they interchangeable or specific to the cylinder underneath (can't tell from my photo if the cylinder is the same)?

bigherb wrote:T
Image
Image

every day's a school day.

Regards Gary
Sheila's & Gary’s long-term project. A 1988 RHD diesel Syncro camper van.
1900 tdi ahu, on 235-70-R16 wheels & tires, & a few other mods
https://www.thebeast.blog 

User avatar
bigherb
Registered user
Posts: 2579
Joined: 27 Mar 2008, 13:50
80-90 Mem No: 5789
Location: West Kent

Re: brakes-or rather lack of

Post by bigherb »

bat wrote:Seems there's more than one style of the reservoir, are they interchangeable or specific to the cylinder underneath (can't tell from my photo if the cylinder is the same)?

every day's a school day.

Regards Gary
Later vans had a wider reservoir and non servo brakes had a different one again.

Later resevoir.
Image
1982 Camper 1970 1500 Beetle Various Skoda's, Ariel Arrow

User avatar
bat
Registered user
Posts: 405
Joined: 15 May 2013, 10:50
80-90 Mem No: 12385
Location: West Sussex
Contact:

Re: brakes-or rather lack of

Post by bat »

Thanks for the info, No servo scary.
Regards Gary
Sheila's & Gary’s long-term project. A 1988 RHD diesel Syncro camper van.
1900 tdi ahu, on 235-70-R16 wheels & tires, & a few other mods
https://www.thebeast.blog 

User avatar
Ian Hulley
Registered user
Posts: 12659
Joined: 11 Oct 2005, 08:08
80-90 Mem No: 1323
Location: Wirksworth, Derbyshire ... or at t'mill

Re: brakes-or rather lack of

Post by Ian Hulley »

https://www.brickwerks.co.uk/t3-parts/b ... er-t3.html

Image

I assume the float switch is just on the 'late' styleee.

Cheers, Ian.
The Hulley's Bus
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure

User avatar
bigherb
Registered user
Posts: 2579
Joined: 27 Mar 2008, 13:50
80-90 Mem No: 5789
Location: West Kent

Re: brakes-or rather lack of

Post by bigherb »

Ian Hulley wrote:
I assume the float switch is just on the 'late' styleee.

Cheers, Ian.
No they could be on early ones as well but rarer.
1982 Camper 1970 1500 Beetle Various Skoda's, Ariel Arrow

Post Reply