WBXlog
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- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
500 mile oil and filter today, no bits in the oil, treated it to a rev limiting rotor arm ( please don't tell me they are unreliable), dizzy cap and plugs.
I had forgotten how black oil gets running on petrol, my lpg van isn't this bad after thousands of miles.
Checked compressions and same as before 13 to 14 bar
must get push rod covers on
I had forgotten how black oil gets running on petrol, my lpg van isn't this bad after thousands of miles.
Checked compressions and same as before 13 to 14 bar
must get push rod covers on
- ajsimmo
- Trader
- Posts: 2701
- Joined: 23 Mar 2009, 14:06
- 80-90 Mem No: 6542
- Location: Isle of Arran
- Contact:
Re: WBXlog
itchyfeet wrote:treated it to a rev limiting rotor arm ( please don't tell me they are unreliable)
Ok, you can rely on them to fail.
The Campershack - (website paused)
WBX Rebuilds & Upgrades from the beautiful Isle of Arran
WBX Rebuilds & Upgrades from the beautiful Isle of Arran
- itchyfeet
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- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
Everything fails eventually.
- itchyfeet
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- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
Just turned the first 1000 miles today
- itchyfeet
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- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
2000 miles not much to say other than the extra power of a DJ over a DG is well worth the effort
- Bigjcc55
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- Joined: 21 Aug 2011, 08:55
- 80-90 Mem No: 10140
- Location: Ayrshire, scotland
Re: WBXlog
If don't mind me asking where did you get the tip to add the o ring on the back of the oil pump?
Sent from my iPhone using Tapatalk Pro
Sent from my iPhone using Tapatalk Pro
1985 1.9 Devon moonraker
1992 2.1 SA big window syncro
1991 TDI syncro panel van
1992 2.1 SA big window syncro
1991 TDI syncro panel van
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
Marco Mansi.
he fits three o rings and uses no gaskets but the one shown is the easiest and IMO the other two gaskets works well enough if you reduce the endfloat to zero by wet and dry on the pump body and use the gasket to provide the endfloat.
If ouu never heard of Marco he has been building turbo race WBX for many years and knows his onions
he fits three o rings and uses no gaskets but the one shown is the easiest and IMO the other two gaskets works well enough if you reduce the endfloat to zero by wet and dry on the pump body and use the gasket to provide the endfloat.
If ouu never heard of Marco he has been building turbo race WBX for many years and knows his onions
- Bigjcc55
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- Joined: 21 Aug 2011, 08:55
- 80-90 Mem No: 10140
- Location: Ayrshire, scotland
Re: WBXlog
I need to get myself on to face book, seems there is plenty of good info on there.
Where do the other two o rings go?
I like the idea of taking the pump face down and using the gasket.
Less likely to leak.
Sent from my iPhone using Tapatalk Pro
Where do the other two o rings go?
I like the idea of taking the pump face down and using the gasket.
Less likely to leak.
Sent from my iPhone using Tapatalk Pro
1985 1.9 Devon moonraker
1992 2.1 SA big window syncro
1991 TDI syncro panel van
1992 2.1 SA big window syncro
1991 TDI syncro panel van
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
other two orings are in place of the other two gaskets, so other side of oil in and out holes and one on the cover face.
Its not all on facebook,
facebook is rubbish for searching back, its very much todays news, here you have a lot of knoledge you can search on, try searching facebook and you get....computers says no results
Its not all on facebook,
facebook is rubbish for searching back, its very much todays news, here you have a lot of knoledge you can search on, try searching facebook and you get....computers says no results
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
If anybody is interested Marco Mansi is now selling his three ringed and blueprinted 30mm oil pumps for 120 USD + post, need to be on facebook though.
o ring is recessed more than I did so no mods to oil channels required.
Advert currently on VW T25/T3 VANS AND PARTS FOR SALE group
beware if you buy from USA you will get a VAT bill with a 12 quid handling charge
dunno if this link works
https://www.facebook.com/groups/5605307 ... 2630071971" onclick="window.open(this.href);return false;
oil pump 2 by Paul_Barr, on Flickr
oil pump 1 by Paul_Barr, on Flickr
o ring is recessed more than I did so no mods to oil channels required.
Advert currently on VW T25/T3 VANS AND PARTS FOR SALE group
beware if you buy from USA you will get a VAT bill with a 12 quid handling charge
dunno if this link works
https://www.facebook.com/groups/5605307 ... 2630071971" onclick="window.open(this.href);return false;
oil pump 2 by Paul_Barr, on Flickr
oil pump 1 by Paul_Barr, on Flickr
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
Over a year has gone by since I last measured oil pressure and I was a bit disappointed with it so I thought I'd better check it again and I opted for an electric gauge too.
remote T piece in the low pressure switch location
P1090968 by Paul_Barr, on Flickr
made a bracketfor the T piece + sender + oil pressure switch and made the connections in the black box
P1090970 by Paul_Barr, on Flickr
connected my wet gauge to check the electric gauge
P1090984 by Paul_Barr, on Flickr
thermocouple down the oil filler tube, marked it using a spare tube to be sure it was far enough in but not too far to do any harm!
P1090996 by Paul_Barr, on Flickr
P1100002 by Paul_Barr, on Flickr
thats good same as a year ago
idle at 80
P1100004 by Paul_Barr, on Flickr
and then got it up to 100
P1100007 by Paul_Barr, on Flickr
idle at 100
P1100009 by Paul_Barr, on Flickr
still planning the oil pump o ring but just so much else to do
remote T piece in the low pressure switch location
P1090968 by Paul_Barr, on Flickr
made a bracketfor the T piece + sender + oil pressure switch and made the connections in the black box
P1090970 by Paul_Barr, on Flickr
connected my wet gauge to check the electric gauge
P1090984 by Paul_Barr, on Flickr
thermocouple down the oil filler tube, marked it using a spare tube to be sure it was far enough in but not too far to do any harm!
P1090996 by Paul_Barr, on Flickr
P1100002 by Paul_Barr, on Flickr
thats good same as a year ago
idle at 80
P1100004 by Paul_Barr, on Flickr
and then got it up to 100
P1100007 by Paul_Barr, on Flickr
idle at 100
P1100009 by Paul_Barr, on Flickr
still planning the oil pump o ring but just so much else to do
Last edited by itchyfeet on 30 Apr 2018, 18:25, edited 1 time in total.
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
This mornings job is a new set of stainless water pipes, the steel ones are on borrowed time.
oil cooler pipes are fiddly not a great design
P1100081 by Paul_Barr, on Flickr
The stainless tin top pipe behind pulley needed bending too as it rubbed on the pulley ( as would this one) so it looks like this is common
P1100073 by Paul_Barr, on Flickr
I took it off and used a vice so I didn't stress the weld
P1100074 by Paul_Barr, on Flickr
P1100084 by Paul_Barr, on Flickr
oil cooler pipes are fiddly not a great design
P1100081 by Paul_Barr, on Flickr
The stainless tin top pipe behind pulley needed bending too as it rubbed on the pulley ( as would this one) so it looks like this is common
P1100073 by Paul_Barr, on Flickr
I took it off and used a vice so I didn't stress the weld
P1100074 by Paul_Barr, on Flickr
P1100084 by Paul_Barr, on Flickr
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
This afternoons job was to replace the injector hoses, these are the last bit of old hose left on the van, everythuing has been replaced with the Brickwerks 100% ethanol grade.
P1100087 by Paul_Barr, on Flickr
P1100088 by Paul_Barr, on Flickr
P1100089 by Paul_Barr, on Flickr
P1100090 by Paul_Barr, on Flickr
P1100093 by Paul_Barr, on Flickr
I also did a spray pattern test as described in the VW manual and a leak test, no leakage and spray looks good although may be hard to see ( click for video)
Injector test by Paul_Barr, on Flickr
P1100087 by Paul_Barr, on Flickr
P1100088 by Paul_Barr, on Flickr
P1100089 by Paul_Barr, on Flickr
P1100090 by Paul_Barr, on Flickr
P1100093 by Paul_Barr, on Flickr
I also did a spray pattern test as described in the VW manual and a leak test, no leakage and spray looks good although may be hard to see ( click for video)
Injector test by Paul_Barr, on Flickr
- itchyfeet
- Registered user
- Posts: 12427
- Joined: 23 Jul 2007, 17:24
- 80-90 Mem No: 12733
- Location: South Hampshire
Re: WBXlog
That oil pressure gauge has got me depressed so I decided to fit the 30mm pump I have had for a year now.
I was going to O ring it but I just have not got around to it so I took the plunge and fitted it as is.
1st job was to weld up my pump puller that I broke
P1100138 by Paul_Barr, on Flickr
silencer off, tin shroud off, support engine, engine bar off, engine cradel off, crank pulley off, water pipes off....
P1100139 by Paul_Barr, on Flickr
new pump is deeper so need to grind the cover plate down to about 8mm on the vertical sides, then check it fits on a spare case
P1100141 by Paul_Barr, on Flickr
studs are long enough to pull them out 5mm
P1100143 by Paul_Barr, on Flickr
a bit of fettling the pump to get almost zero end float
P1100144 by Paul_Barr, on Flickr
Curil T in place of a gasket and some Dirko HT around the inlet and outlet in horseshoe shapes so the sealant does not end up in the oilway, the Dirko was done yesterday and left 24 hours to set.
P1100146 by Paul_Barr, on Flickr
P1100147 by Paul_Barr, on Flickr
P1100148 by Paul_Barr, on Flickr
P1100151 by Paul_Barr, on Flickr
water pump has play so ideal time to swap it
P1100154 by Paul_Barr, on Flickr
all back took longer than expected because I just had to paint stuff ( OCD?)
P1100160 by Paul_Barr, on Flickr
please with the results. this was 2.5bar
P1100162 30mm pump by Paul_Barr, on Flickr
this was 1.5 bar
P1100168 30mm pump by Paul_Barr, on Flickr
I was going to O ring it but I just have not got around to it so I took the plunge and fitted it as is.
1st job was to weld up my pump puller that I broke
P1100138 by Paul_Barr, on Flickr
silencer off, tin shroud off, support engine, engine bar off, engine cradel off, crank pulley off, water pipes off....
P1100139 by Paul_Barr, on Flickr
new pump is deeper so need to grind the cover plate down to about 8mm on the vertical sides, then check it fits on a spare case
P1100141 by Paul_Barr, on Flickr
studs are long enough to pull them out 5mm
P1100143 by Paul_Barr, on Flickr
a bit of fettling the pump to get almost zero end float
P1100144 by Paul_Barr, on Flickr
Curil T in place of a gasket and some Dirko HT around the inlet and outlet in horseshoe shapes so the sealant does not end up in the oilway, the Dirko was done yesterday and left 24 hours to set.
P1100146 by Paul_Barr, on Flickr
P1100147 by Paul_Barr, on Flickr
P1100148 by Paul_Barr, on Flickr
P1100151 by Paul_Barr, on Flickr
water pump has play so ideal time to swap it
P1100154 by Paul_Barr, on Flickr
all back took longer than expected because I just had to paint stuff ( OCD?)
P1100160 by Paul_Barr, on Flickr
please with the results. this was 2.5bar
P1100162 30mm pump by Paul_Barr, on Flickr
this was 1.5 bar
P1100168 30mm pump by Paul_Barr, on Flickr